China OEM OEM High Custom Precision Steel Spline Shafts and Gears

Product Description

OEM High Custom Precision and CNC Machining Stainless Steel/Steel Spline Shafts and Gears

Products Description

Business type Factory/manufacturer

Service

CNC machining
Turning and milling
CNC turning
OEM parts

Material

(1) Aluminum:AL 6061-T6,6063,7075-T
(2)Stainless steel:303,304,316L,17-4(SUS630)
(3)Steel:4140,Q235,Q345B,20#,45#
(4)Titanium:TA1,TA2/GR2,TA4/GR5,TC4,TC18
(5)Brass:C36000(HPb62),C37700(HPb59),C26800(H68)
(6)Copper, bronze, magnesium alloy, Delan, POM, acrylic, PC, etc.
Service OEM/ODM avaliable

Finish

Sandblasting, anodizing, Blackenning, zinc/Nickl plating, Poland
Powder coating, passivation PVD plating titanium, electrogalvanization
Chrome plating, electrophoresis, QPQ
Electrochemical polishing, chrome plating, knurling, laser etching Logo
Major equipment CNC machining center (milling machine), CNC lathe, grinding machine
Cylindrical grinding machine, drilling machine, laser cutting machine
Graphic format STEP, STP, GIS, CAD, PDF, DWG, DXF and other samples
Tolerance +/-0.003mm
Surface roughness Ra0.04-0.08
Inspection Complete testing laboratory with micrometer, optical comparator, caliper vernier, CMM
Depth caliper vernier, universal protractor, clock gauge, internal Celsius gauge

Related Products

Products Description

Company Profile
SHINE MOTOR had been focused on the R&D,production and sales of micro motor shafts.We have complete productionequipments, the most accurate testing equipments and sewage treatment equipment,all production processes are completed in our factory.

Our products are used in mobile vibration motors,smart wearable devices,unmanned aerial vehicles,precision medical equipment, robots,household and office appliances, automotive motors and other fields.

All of our products are customized with the drawing or sample .The goods were exported to The U.S.Canada, The E.U.And Southeast Asia and so on more than 20 countries and regions up to now.

Best Service:We have professional personnel to operate.
We can according to your drawings or your requirements custom-made production.Best Quality:

We have a special quality inspection equipment.
Professional processing CNC turning ,CNC milling ,Stamping Injecting and surface treatment simultaneously,privide one-stop service.

Package and Shipping


1.FedEX / DHL / UPS / TNT for samples,Door to door service;
2.By sea for batch goods;
3.Customs specifying freight forwarders or negotiable shipping methods;
4.Delivery Time:20-25 Days for samples;30-35 Days for batch goods;
5.Payment Terms:T/T,L/C at sight,D/P etc.

Q:HOW DO I PALCE AN ORDER?

A:

1.Please send us your drawing or sample for quotation.We’ll quote you within 24 hours.

2.After you confirm the quotation, we’ll make sample and sent to you along with the QC check report, material certificate and heat treatment report (if needed).

3.After the sample be confirmed.We’ll start to make mass production after receive the payment.We’ll send you the production schedule and update you with the processing progress and product photo.

Q:WHAT IS YOUR MOQ?

A:Normally MOQ is 1 Pc

Q:HOU MUCH IS THE SHIPPING COST TO MY COUNTRY?

A:The fright charge depends on your location, quantity, dimension and the weight of the package.

Q:WHAT IS THE PRODUCTION CYCLE?

A:It depends on production dimension, technical requirements and quantity.10-20 days is required generally.

Q:WHAT KIND OF PAYMENT TERMS DO YOU ACCPET?

A:T/T, L/C

Q:WHAT SHIPPING METHODS DO YOU USE?

A:

1.For small quantity:DHL, EMS or other express you required.

2.For large quantity:Shipping by sea or air.

Q:IF YOU MAKE POOR QUALITY GOODS, WILL YOU REFOUND?

A:We make products in strict accordance with the drawings or samples.After production our QC team will check and inspect the products carefully to ensure we’re delivering qualified products.We have rich experience in serving overseas customers.So generally, this case doesn’t happen.But, if the case does happen, Yes, we’ll give you full refund.

 

Material: Carbon Steel, Stainless Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Real Axis
Samples:
US$ 4/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

spline shaft

How does the design of a spline shaft affect its performance?

The design of a spline shaft plays a crucial role in determining its performance characteristics. Here’s a detailed explanation:

1. Torque Transmission:

The design of the spline shaft directly affects its ability to transmit torque efficiently. Factors such as the spline profile, number of splines, and engagement length influence the torque-carrying capacity of the shaft. A well-designed spline profile with optimized dimensions ensures maximum contact area and load distribution, resulting in improved torque transmission.

2. Load Distribution:

A properly designed spline shaft distributes the applied load evenly across the engagement surfaces. This helps to minimize stress concentrations and prevents localized wear or failure. The design should consider factors such as spline profile geometry, tooth form, and surface finish to achieve optimal load distribution and enhance the overall performance of the shaft.

3. Misalignment Compensation:

Spline shafts can accommodate a certain degree of misalignment between the mating components. The design of the spline profile can incorporate features that allow for angular or parallel misalignment, ensuring effective power transmission even under misaligned conditions. Proper design considerations help maintain smooth operation and prevent excessive stress or premature failure.

4. Torsional Stiffness:

The design of the spline shaft influences its torsional stiffness, which is the resistance to twisting under torque. A stiffer shaft design reduces torsional deflection, improves torque response, and enhances the system’s overall performance. The shaft material, diameter, and spline profile all contribute to achieving the desired torsional stiffness.

5. Fatigue Resistance:

The design of the spline shaft should consider fatigue resistance to ensure long-term durability. Fatigue failure can occur due to repeated or cyclic loading. Proper design practices, such as optimizing the spline profile, selecting appropriate materials, and incorporating suitable surface treatments, can enhance the fatigue resistance of the shaft and extend its service life.

6. Surface Finish and Lubrication:

The surface finish of the spline shaft and the lubrication used significantly impact its performance. A smooth surface finish reduces friction, wear, and the potential for corrosion. Proper lubrication ensures adequate film formation, reduces heat generation, and minimizes wear. The design should incorporate considerations for surface finish requirements and lubrication provisions to optimize the shaft’s performance.

7. Environmental Considerations:

The design should take into account the specific environmental conditions in which the spline shaft will operate. Factors such as temperature, humidity, exposure to chemicals, or abrasive particles can affect the shaft’s performance and longevity. Suitable material selection, surface treatments, and sealing mechanisms can be incorporated into the design to withstand the environmental challenges.

8. Manufacturing Feasibility:

The design of the spline shaft should also consider manufacturing feasibility and cost-effectiveness. Complex designs may be challenging to produce or require specialized manufacturing processes, resulting in increased production costs. Balancing design complexity with manufacturability is crucial to ensure a practical and efficient manufacturing process.

By considering these design factors, engineers can optimize the performance of spline shafts, resulting in enhanced torque transmission, improved load distribution, misalignment compensation, torsional stiffness, fatigue resistance, surface finish, and environmental compatibility. A well-designed spline shaft contributes to the overall efficiency, reliability, and longevity of the mechanical system in which it is used.

spline shaft

Can spline shafts be used in automotive applications, and if so, how?

Yes, spline shafts are extensively used in automotive applications due to their ability to transmit torque and provide reliable power transmission. Here’s how spline shafts are used in automotive applications:

Spline shafts play a crucial role in various automotive systems and components, including:

  • Drivetrain: Spline shafts are an integral part of the drivetrain system in vehicles. They transmit torque from the engine to the wheels, allowing the vehicle to move. Spline shafts are present in components such as the transmission, differential, and axle shafts. In manual transmissions, the spline shaft connects the transmission input shaft to the clutch disc, enabling power transfer from the engine. In automatic transmissions, spline shafts are used in the torque converter and the output shaft.
  • Steering System: Spline shafts are employed in the steering system to transmit torque from the steering wheel to the steering rack or gearbox. They provide a direct connection between the driver’s input and the movement of the wheels, allowing for steering control.
  • Power Take-Off (PTO) Systems: Some vehicles, particularly commercial trucks and agricultural machinery, utilize PTO systems. Spline shafts are used in PTOs to transfer power from the vehicle’s engine to auxiliary equipment, such as hydraulic pumps, generators, or agricultural implements.
  • Transfer Cases: In four-wheel-drive (4WD) or all-wheel-drive (AWD) vehicles, transfer cases are used to distribute power to the front and rear axles. Spline shafts are utilized in the transfer case to transfer torque between the transmission and the front and rear drive shafts.
  • Propeller Shafts: Spline shafts are present in propeller shafts, which transmit torque from the transmission or transfer case to the rear axle in rear-wheel-drive vehicles. They accommodate the relative movement between the transmission and the axle due to suspension travel.

In automotive applications, spline shafts are designed to withstand high torque loads, provide precise torque transmission, and accommodate misalignments and fluctuations in operating conditions. They are typically made from high-strength steel or alloy materials to ensure durability and resistance to wear. Proper lubrication is essential to minimize friction and ensure smooth operation.

The use of spline shafts in automotive applications allows for efficient power transmission, precise control, and reliable performance, contributing to the overall functionality and drivability of vehicles.

spline shaft

What is a spline shaft and what is its primary function?

A spline shaft is a mechanical component that consists of a series of ridges or teeth (called splines) that are machined onto the surface of the shaft. Its primary function is to transmit torque while allowing for the relative movement or sliding of mating components. Here’s a detailed explanation:

1. Structure and Design:

A spline shaft typically has a cylindrical shape with external or internal splines. The external spline shaft has splines on the outer surface, while the internal spline shaft has splines on the inner bore. The number, size, and shape of the splines can vary depending on the specific application and design requirements.

2. Torque Transmission:

The main function of a spline shaft is to transmit torque between two mating components, such as gears, couplings, or other rotational elements. The splines on the shaft engage with corresponding splines on the mating component, creating a mechanical interlock. When torque is applied to the spline shaft, the engagement between the splines ensures that the rotational force is transferred from the shaft to the mating component, allowing the system to transmit power.

3. Relative Movement:

Unlike other types of shafts, a spline shaft allows for relative movement or sliding between the shaft and the mating component. This sliding motion can be axial (along the shaft’s axis) or radial (perpendicular to the shaft’s axis). The splines provide a precise and controlled interface that allows for this movement while maintaining torque transmission. This feature is particularly useful in applications where axial or radial displacement or misalignment needs to be accommodated.

4. Load Distribution:

Another important function of a spline shaft is to distribute the applied load evenly along its length. The splines create multiple contact points between the shaft and the mating component, which helps to distribute the torque and axial or radial forces over a larger surface area. This load distribution minimizes stress concentrations and reduces the risk of premature wear or failure.

5. Versatility and Applications:

Spline shafts find applications in various industries and systems, including automotive, aerospace, machinery, and power transmission. They are commonly used in gearboxes, drive systems, power take-off units, steering systems, and many other rotational mechanisms where torque transmission, relative movement, and load distribution are essential.

6. Design Considerations:

When designing a spline shaft, factors such as the torque requirements, speed, applied loads, and environmental conditions need to be considered. The spline geometry, material selection, and surface finish are critical for ensuring proper engagement, load-bearing capacity, and durability of the spline shaft.

In summary, a spline shaft is a mechanical component with splines that allows for torque transmission while accommodating relative movement or sliding between mating components. Its primary function is to transmit rotational force, distribute loads, and enable axial or radial displacement in various applications requiring precise torque transfer and flexibility.

China OEM OEM High Custom Precision Steel Spline Shafts and Gears  China OEM OEM High Custom Precision Steel Spline Shafts and Gears
editor by CX 2023-10-05

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