China Custom CNC Machining Custom Steel Gear Shaft High Precise Spline Gear Shaft for Boat

Product Description

HangZhou CHINAMFG is IATF16949 certificated manufacturer ,located in HangZhou,China.We are specialized in manufacturing custom-made precision Machining Components. We offer a wide range of manufacturing solutions, including machining, and stamping Our engineering team has rich experience in working in this field for many years.
We have professional quality control team which is built up by rich experienced QC & QA. They will monitor each process of production. Each component or part will go through our QA for final inspection and testing. Make sure every product is under customer’s requirement before CHINAMFG customers.
Our focus is to close the gap and provide lower cost manufacturing throughout the world. Sourcing your parts with CHINAMFG is the closest thing to running your own manufacturing facility in China. We offer extreme flexibility for you and your project needs.

HangZhou CHINAMFG will provide you with the following benefits and advantages:

·More saving on manufacturing cost.
·State-of-the-art manufacturing facilities.
·On site manufacturing supervision for quality control.
·Bilingual engineers reporting on your project.
·Reasonable short lead time.

Equipments: CNC machining center, CNC Lathe, milling machine, normal lathe, grinding machine, wire-cut machine, height gauge, projector, and other precise ones.
Materials: Aluminum, Alloy steel, Stainless Steel, brass, etc.
About 80% of FRIMAI’s business is exported, and 20% domestic. FRIMAhas very strict quality control request and system based on IATF16949 management system.
Any enquiries and orders together with drawing or sample as well as investments are extremely welcomed. We sincerely wish to cooperate with your company and create brilliance.

Feature of CNC parts
1. Precision Cnc stainless steel parts strictly according to customer’s drawing, packing, and quality request
2. Tolerance: Can be kept at +/-0.005mm
3. The most advanced CMM inspector to ensure the quality
4. Experienced technology engineers and well-trained workers
5. Fast and timely delivery. Speedily&professional service
6. Quality assurance in accordance with PPAP-3 level system inIATF16949 

 

WMeasuring Facilties Quadratic Element,Height Gauge,Micrometer,Gauge Block,Needle Gauge,Plug gauge,Caliper,Screw Thread Gauge
Machining Facilities Machining Tolerance(mm) Mchining Precision(mm) Qty Self-owned
CNC Machining Centre 800×500 0.005-0.01 20pcs Head Plant
CNC Machining Centre 650×500 0.005-0.01 5pcs Head Plant
CNC Turning 750×40 0.015-0.005 20pcs Head Plant
Turning 750×250 0.01-0.02 10pcs Head Plant
Milling 1200×550 0.01-0.02 6pcs Head Plant
Grinding 160x360x280 0.005-0.01 4pcs Head Plant
Grinding 300×680 0.01 1pcs Head Plant
Wire-cutting 400×350 0.01-0.02 4pcs Head Plant

Material Available for CNC Turning Service

Material Stainless steel SS201 SS303 SS304 SS316 17-4PH SUS440C
Steel  Q235 20#-45#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc
Iron 1213 12L14 1215 etc
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 etc
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

Terms and Conditions 

Our Processing CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping, 
Surface finish Hard Coating/Black Anodize/ Clear Anodize/ Hard Chrome /Clear Zinc/Plasma Niride
Tolerance 0.005mm
QC System 100% inspection before shipment
Drawing format CAD / PDF/ DWG/ IGS/ STEP/So
Packaging Standard package / Carton box or Pallet / As per customized specifications
Testing equipment CMM (Coordinate Measuring Machine), Height gauge, Caliper,  Hardness tester, Roughness tester, Projector machine, Pin/Angle/Block/Plug/Thickness/Thread/Radius gauge, etc.
Trade terms EXW, FOB, CIF, As per the customer’s request
Shipment Terms 1) 0-100kg: express & air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Note All CNC machining parts are custom-made according to the customer’s drawings or samples, with no stock. If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email.
Surface Finish Anodized/Zinc/Nickle/ZiNi plating 

Our advantage:
11 years one-stop customized metal products factory.

We will complete different processing designs based on customers’ processing needs and combine different processing techniques to
give customers the best solutions such as CNC machining turning milling stamping forging extrusion casting bending welding etc.

ODM/OEM rapid service

We can do it you only need to provide your project drawings and samples and we can customize and manufacture for you.

Provide high-quality products at a competitive price

Customized processing can be obtained within 5 working days to obtain prototypes and small batch production parts to provide customers with
high-quality and low-cost CNC processed products.

 

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After-sales Service: 1 Year Free Service and Life Time Service
Warranty: 1 Year
Condition: New
Certification: CE, ISO9001, IATF16949, RoHS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Customization:
Available

|

Customized Request

spline shaft

How does the design of a spline shaft affect its performance?

The design of a spline shaft plays a crucial role in determining its performance characteristics. Here’s a detailed explanation:

1. Torque Transmission:

The design of the spline shaft directly affects its ability to transmit torque efficiently. Factors such as the spline profile, number of splines, and engagement length influence the torque-carrying capacity of the shaft. A well-designed spline profile with optimized dimensions ensures maximum contact area and load distribution, resulting in improved torque transmission.

2. Load Distribution:

A properly designed spline shaft distributes the applied load evenly across the engagement surfaces. This helps to minimize stress concentrations and prevents localized wear or failure. The design should consider factors such as spline profile geometry, tooth form, and surface finish to achieve optimal load distribution and enhance the overall performance of the shaft.

3. Misalignment Compensation:

Spline shafts can accommodate a certain degree of misalignment between the mating components. The design of the spline profile can incorporate features that allow for angular or parallel misalignment, ensuring effective power transmission even under misaligned conditions. Proper design considerations help maintain smooth operation and prevent excessive stress or premature failure.

4. Torsional Stiffness:

The design of the spline shaft influences its torsional stiffness, which is the resistance to twisting under torque. A stiffer shaft design reduces torsional deflection, improves torque response, and enhances the system’s overall performance. The shaft material, diameter, and spline profile all contribute to achieving the desired torsional stiffness.

5. Fatigue Resistance:

The design of the spline shaft should consider fatigue resistance to ensure long-term durability. Fatigue failure can occur due to repeated or cyclic loading. Proper design practices, such as optimizing the spline profile, selecting appropriate materials, and incorporating suitable surface treatments, can enhance the fatigue resistance of the shaft and extend its service life.

6. Surface Finish and Lubrication:

The surface finish of the spline shaft and the lubrication used significantly impact its performance. A smooth surface finish reduces friction, wear, and the potential for corrosion. Proper lubrication ensures adequate film formation, reduces heat generation, and minimizes wear. The design should incorporate considerations for surface finish requirements and lubrication provisions to optimize the shaft’s performance.

7. Environmental Considerations:

The design should take into account the specific environmental conditions in which the spline shaft will operate. Factors such as temperature, humidity, exposure to chemicals, or abrasive particles can affect the shaft’s performance and longevity. Suitable material selection, surface treatments, and sealing mechanisms can be incorporated into the design to withstand the environmental challenges.

8. Manufacturing Feasibility:

The design of the spline shaft should also consider manufacturing feasibility and cost-effectiveness. Complex designs may be challenging to produce or require specialized manufacturing processes, resulting in increased production costs. Balancing design complexity with manufacturability is crucial to ensure a practical and efficient manufacturing process.

By considering these design factors, engineers can optimize the performance of spline shafts, resulting in enhanced torque transmission, improved load distribution, misalignment compensation, torsional stiffness, fatigue resistance, surface finish, and environmental compatibility. A well-designed spline shaft contributes to the overall efficiency, reliability, and longevity of the mechanical system in which it is used.

spline shaft

Can spline shafts be applied in aerospace and aviation equipment?

Yes, spline shafts are commonly applied in aerospace and aviation equipment due to their ability to transmit torque and provide precise rotational motion. Here’s how spline shafts are used in the aerospace and aviation industry:

1. Aircraft Engines:

Spline shafts are utilized in aircraft engines for various purposes. They can be found in the engine’s accessory gearbox, where they transmit torque from the engine to drive auxiliary components such as fuel pumps, hydraulic pumps, generators, and engine starters. Spline shafts are also present in the engine’s variable geometry systems, which control the position of components like variable stator vanes or variable inlet guide vanes.

2. Flight Control Systems:

Spline shafts play a vital role in aircraft flight control systems. They are employed in the actuators and control mechanisms that operate the flaps, ailerons, elevators, rudders, and other control surfaces. Spline shafts enable precise and efficient transfer of control inputs from the cockpit to the respective control surfaces, contributing to the maneuverability and stability of the aircraft.

3. Landing Gear:

Spline shafts are used in the landing gear systems of aircraft. They can be found in components such as the landing gear actuator, which extends and retracts the landing gear, and the steering mechanism that controls the nose wheel. Spline shafts in landing gear systems need to withstand high loads, provide reliable operation, and ensure precise movement for safe and smooth landings and takeoffs.

4. Helicopter Rotors:

Helicopters rely on spline shafts in the main rotor assembly. The main rotor shaft, which transfers power from the helicopter’s engine to the rotor blades, often incorporates splines to ensure a secure connection and efficient torque transmission. Spline shafts are critical for maintaining stable and precise rotation of the rotor blades, allowing for controlled lift and maneuverability.

5. Auxiliary Systems:

Spline shafts are also applied in various auxiliary systems in aerospace and aviation equipment. These include systems such as power transmission for onboard generators, environmental control systems, fuel control systems, and hydraulic systems. Spline shafts in these applications contribute to the reliable operation and efficient functioning of the auxiliary equipment.

In aerospace and aviation applications, spline shafts are designed to meet stringent requirements for strength, durability, precision, and weight reduction. They are often made from high-strength materials such as titanium or alloy steel to withstand the demanding operating conditions and weight constraints of aircraft. Additionally, advanced manufacturing techniques are employed to ensure the dimensional accuracy and quality of spline shafts for critical aerospace applications.

The use of spline shafts in aerospace and aviation equipment enables precise control, efficient power transmission, and reliable operation, contributing to the safety, performance, and functionality of aircraft and related systems.

spline shaft

How does a spline shaft differ from other types of shafts?

A spline shaft differs from other types of shafts in several ways. Here’s a detailed explanation:

1. Spline Structure:

A spline shaft features a series of ridges or teeth (splines) that are machined onto its surface. These splines create a precise and controlled interface with mating components, allowing for torque transmission and relative movement. In contrast, other types of shafts, such as plain shafts or keyed shafts, do not have the splines and rely on different mechanisms for torque transmission.

2. Torque Transmission and Relative Movement:

Unlike plain shafts or keyed shafts, which transmit torque through a frictional or mechanical connection, spline shafts allow for both torque transmission and relative movement between the shaft and mating components. The splines on the shaft engage with corresponding splines on the mating component, creating an interlock that transfers rotational force while accommodating axial or radial displacement. This feature provides flexibility and is particularly useful in applications where misalignment or relative movement needs to be accommodated.

3. Load Distribution:

One of the advantages of spline shafts is their ability to distribute loads over a larger surface area. The multiple contact points created by the splines help distribute the applied load evenly along the shaft’s length. This load distribution minimizes stress concentrations and reduces the risk of premature wear or failure. In contrast, other types of shafts may rely on a single keyway or frictional contact, which can result in higher stress concentrations and limited load distribution.

4. Design Flexibility:

Spline shafts offer greater design flexibility compared to other types of shafts. The number, size, and shape of the splines can be customized to meet specific design requirements. This allows for optimization of torque transmission, load-bearing capacity, and relative movement characteristics based on the application’s needs. Other types of shafts may have more standardized designs and limited customization options.

5. Application Variability:

Spline shafts find widespread use in various industries and applications where torque transmission, relative movement, and load distribution are crucial. They are commonly employed in gearboxes, power transmission systems, steering mechanisms, and other rotational systems. Other types of shafts, such as plain shafts or keyed shafts, may be more suitable for applications that require simpler torque transmission without the need for relative movement.

6. Installation and Maintenance:

When compared to other types of shafts, spline shafts may require more precise machining and alignment during installation. The mating components must be accurately matched to ensure proper engagement and torque transfer. Additionally, spline shafts may require periodic inspection and maintenance to ensure the integrity of the splines and optimal performance.

In summary, spline shafts differ from other types of shafts due to their spline structure, ability to accommodate relative movement, load distribution capability, design flexibility, application variability, and specific installation and maintenance requirements. These characteristics make spline shafts well-suited for applications that demand precise torque transmission, flexibility, and load distribution.

China Custom CNC Machining Custom Steel Gear Shaft High Precise Spline Gear Shaft for Boat  China Custom CNC Machining Custom Steel Gear Shaft High Precise Spline Gear Shaft for Boat
editor by CX 2024-05-14

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